Custom Die Cut Boxes

We provide the finest materials for die-cut boxes

Intricate materials can be difficult to cut on cardstock. Thicker materials, such as cardboard, will produce poorer quality cuts. To improve the quality of cut, enlarge intricate designs before die-cutting. Cardstock has some inherent properties that make it an excellent material to use for die-cut boxes. This type of paper is also known as kraft paper. Intricate material selection is essential for creating unique custom packaging for your products.

Custom die-cut boxes are the preferred packaging option for manufacturers. They make for a striking display and grab the attention of buyers. Die-cut boxes have more intricate designs and can withstand heavy weight. Because they are manufactured specifically for your products, they will display your products well in any store. Intricate material selection such as cardstock for die-cut boxes helps strengthen your brand image.

Use effective add-on options for custom die-cut boxes

For an eye-catching, charismatic look, choose a spot UV pattern to enhance the packaging. A glossy UV spot pattern highlights the product or brand name and logo, making it easy to grab the customer's attention. UV patterns come in two types:

  • Spot flat UV
  • Raised spot UV

Spot UV features a flat, glossy finish. Using a spot UV pattern on your die-cut boxes is an excellent way to attract customers' attention.

For an amazing finish, consider using spot UV or foiling on your die-cut boxes. This process adds sheen and depth to products and works best on dark surfaces. Black aligns with sleek-looking electronics and evokes feelings of power and luxury. The product's tagline will stand out in the dark surface of the die-cut box with a spot UV on it.

Why using coatings on die-cut boxes will add elegance to your products

When it comes to protecting your die-cut boxes, you can choose from a variety of elegant coatings such as matte, gloss, or satin. Matte lamination is a beautiful choice because it gives the product a soft, velvety touch. Matte lamination is ideal for products that need to protect themselves from moisture and dust. Furthermore, matte also lends a luxurious feel and is an economical choice for high-volume production.

Matte and gloss are incredibly high-glossy coatings that enhance the visual appeal of your die-cut boxes. They are also a great choice if you want your packaging to stand out from the crowd. These finishing options make your packaging stand out and help boost sales. An additional coating is available for die-cut boxes:

  • Soft Touch Laminate

Designed for high-end skincare boxes, this option is soft to the touch and encourages customer interaction. Soft Touch lamination also adds strength and can be embossed, debossed, foil-stamped, or spot gloss coated.

Spot gloss coating is a post-print process that uses heat and pressure to coat a spot of paper with a contrasting color.

Box styles for custom die-cut packaging

STE, or straight tuck end, boxes are a classic retail packaging box. These boxes can be made from either thick cardboard or virgin paperboard. They are easy to assemble and display well. STE boxes can feature die cut windows and inside product partitions for added impact.

You can even choose to add UV finishes if you're on a budget. Whether you're packaging a simple gift or a luxury item, custom printed tuck boxes are a solid, versatile choice.

Several die-cut box styles are available in the marketplace, including:

  • Tuck-end die-cut boxes
  • Roll-end die-cut boxes
  • Indestructo boxes

These styles are typically characterized by being easy to assemble, with rolled sides that are three layers thick.

These boxes often feature a connected lid and optional dust flaps to prevent dust from entering the box. Econo boxes are versatile as they can be designed with foam or plastic inserts. They can also be made with corrugated or pressed pulp material.

Should you opt for printing for die-cut boxes?

Offset is a popular choice for large print runs due to its cost-effectiveness. Offset printing requires plates and ink, and requires a higher initial setup cost. On the other hand, offset printing is far less expensive per piece.

Offset is especially useful for very large print runs, where quality is more important than speed. Nonetheless, offset printing requires more set-up time and is not always feasible for small jobs.

Lithography is the most common planographic printing process for mass-production product packaging boxes. Lithography involves using an impenetrable material on a metal plate or flat stone to develop the non-image portion of the box design.

In the case of offset printing, an aluminum printing plate is used with an image of the content to be printed. After the image is created, printing experts apply the ink to the design.

Get a wide range of inserts in die-cut packaging boxes

If you need to ship delicate or fragile items to clients, you should consider investing in custom die-cut boxes. These boxes are the perfect way to protect your products. No one wants to buy a damaged product, so you should make sure they are protected efficiently. Fence inserts are perfect for both packaging and shipping purposes.

They add elegance and show off your product. Fence inserts can also be made of cardboard to add extra protection.

Custom die-cut boxes are excellent for packaging industrial products and can be designed to give your products great transit protection. These boxes can feature:

  • Self-sealing closures
  • Hinged lids
  • Carry handles

You can get them in a variety of sizes, colors, and features.

You can also get fence insert in die-cut boxes, allowing you to choose the style that works best for your product.

Choose from a range of sampling options

You have many options when it comes to sampling. You can go for a physical sampling or choose from two different types of 3D images. Choosing a physical sample is a good way to see exactly what your box will look like before you purchase it.

In addition to 2D images, you can also go for 3D videos. Regardless of the type of sampling you choose, you'll want to choose the one that's most effective for your packaging needs.

If you want a free sample, then you can contact Ben Packaging by calling us at 855 551 1592 or emailing us at